We develop individual systems – as a stand-alone solution or integrated with your complete system
Whether suitcase or car – the individualization of products and the resulting diversity of variants lead to increasing requirements towards production. It affects the production quality standards as well as process capability and reliability. While in the early stage, automation was only favourable to large-scale production, now profitability is also achieved in the middle and small-scale series. Our strong part is that we consider tasks and systems as a whole. Whether you prefer to operate a stand-alone solution or a combined system, we offer you an all-round service for a full or semi-automatic process.
Our long-time know-how and methodical approach already at the design, allows us to generate reliable new concepts for steady systems at a fast pace. In the course of the development of your specific machine we pay special attention to important details such as simple operation, adequate ergonomics, short cycle times and high robustness. If required we are pleased to give you advice on the useful automation level of individual production processes, within the scope of your individual manufacturing needs or series production.
Have a look at our examples in the section automatic production and convince yourself of our expertise.
Semi automatic mono-lithium development
|Purpose of the system:||Semi-automatic lining and wrapping of a ceramic catalytic core with glass fibre mats and glass fibre filaments|
|Use:||Realisation of new manufacturing processes (manually not feasible) as an improvement for the prior gluing process which produced higher exhaust emissions for new vehicles|
|Particularities:||short manufacturing time, five months from the planning up to the commissioning|
Full-automatic production plant
Full automatic wrapping system
|Purpose of the system:||Full-automatic lining and wrapping of a ceramic catalytic core with glass fibre mats and glass fibre filaments|
|Use:||Reduction of personnel costs with simultaneously increased production capacity|
Full-automatic production cell
|Purpose of the system:||Full-automatic assembly of special coupling bars|
|Use:||Cost reduction by the conversion from a semi-automatic assembly to robot supported full-automatic production, additional increase of the daily output|
Reduction of costs with increased production capacity at the same time
Automatic filling for turning machine
|Purpose of the system:||Full-automatic filling of semi-products from graphite, as well as 100% in-line measurement|
|Use:||Reduced manpower (handling by operator) from 1 to approximately 0.2|
Robots are increasingly being used for partial production processes. They offer small companies and SME sector firms in particular tremendous potential for automation, and can be used in a variety of different ways: industrial robots typically process individual parts, perform sorting tasks and are suitable for palletising, loading, joining, assembling, gluing, spot and path welding as well as for measuring tasks. We work with robots from various manufacturers and not only develop the right solution for you, but also rely on this technology ourselves for manufacturing processes – because robot handling in particular allows a high degree of process automation and increases efficiency over the long term. We will be happy to show and explain the robots we use to you and draw on our experience to advise you professionally regarding your enquiries.
Do you also see any connecting points? Then, please contact us.